Raypak 207A Instrucciones de operaciones

Busca en linea o descarga Instrucciones de operaciones para Calentadores De Agua Y Calderas Raypak 207A. Raypak 207A Operating instructions Manual de usuario

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INSTALLATION & OPERATING
INSTRUCTIONS
Gas-Fired
Pool & Spa
Heater
Catalog No. 6000.59Z Effective: 06-28-13 Replaces: 01-16-12 P/N 241236 Rev. 27
WARNING: If these instructions are not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas sup-
plier's instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Atmospheric Models
206A, 266A, 336A & 406A
Lo NOx Models
207A, 267A, 337A & 407A
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
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Indice de contenidos

Pagina 1 - Pool & Spa

INSTALLATION & OPERATING INSTRUCTIONSGas-FiredPool & SpaHeaterCatalog No. 6000.59Z Effective: 06-28-13 Replaces: 01-16-12 P/N 2

Pagina 2 - Parts List on pages 48-55

10PART TWOINSTALLATION AND SERVICE INSTRUCTIONSSECTION 1 - RECEIVING EQUIPMENTThe manufacturer recommends that this manual be reviewed thoroughly befo

Pagina 3 - CONTENTS

11SECTION 3 - INSTALLATION INSTRUCTIONSCALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of Californiato cause can

Pagina 4 - PART ONE

12OUTDOOR HEATER INSTALLATIONThese heaters are design-certified for outdoor installation, when equipped with the approved tops designated foroutdoor u

Pagina 5 - MILLIVOLT SYSTEM

13Heaters must not be installed under an overhang of less than three 3 ft from the top of the heater. Three sidesmust be open in the area under the o

Pagina 6 - ELECTRONIC IGNITION SYSTEM

14FLORIDA AND TEXAS BUILDING CODESWIND SPEED = 150 MPH, 3 SECOND GUSTEXPOSURE = CT O H B 28” 40” 3” Min. Conc. Pad by others 3” Min. Conc.Pad by other

Pagina 7 - SECTION 2 - CAUTION

15WARNING: Indoor heaters require a drafthood that must be connected to a vent pipe and properly vented tothe outside. Failure to follow this procedur

Pagina 8 - CARE PROCEDURES

16SPECIFICATIONS AND DIMENSIONSATMOSPHERIC UNITSBCINDOORDRAFTHOOD38"13-1/4"GASCONNECTIONJA26-5/8"(28-5/8" ASME)32-11/16"ELECT

Pagina 9 - IMPORTANT FREEZE INFORMATION

17LO NOx UNITSHeaterModelBTUHInput(000)(A)CabinetWidth(B)FlueDia.(C)IndoorDrafthood(D)(J)Min. GasConn.WaterConn.Shipping Weights (lbs)StandardHeaterw/

Pagina 10 - PART TWO

VENT PIPINGVent piping the same size as the drafthood outlet is recommended, however, when the total vent height is atleast 10 ft (drafthood relief op

Pagina 11

19For protection against rain or blockage by snow, thevent pipe must terminate with a vent cap which com-plies with the local codes or, in t

Pagina 12 - Pagoda Top

WATER CHEMISTRY(Corrosive water voids all warranties)For your health and the protection of your pool equipment, it is essential that you

Pagina 13

GAS PRESSURE REGULATORThe gas pressure regulator is preset at 4.0 in. WC fornatural gas (3.1 in. WC for Lo NOx), and 10.5 in. WC.for propane gas. Th

Pagina 14 - 206/266/336/406 Atmospheric

21MODEL PIPE SIZE MIN. GPM MAX. GPM*206/207 1-1/4”–1-1/2” - 2” 20 125266/2671-1/4”–1-1/2” - 2”25125336/337 1-1/4”–1-1/2” - 2” 35 125406/4071-1/4”–1-1/

Pagina 15

22CAST IRON HEADERS (ASME MODELS)Heater must be located so that any water leaks will notdamage the structure of adjacent area. High tempera-ture 2&quo

Pagina 16 - (3-3/8" ASME)

23INTERNAL AUTOMATIC BYPASS VALVEIn addition to the Unitherm Governor, a built-in auto-matic bypass valve is provided in the in/out hea

Pagina 17 - 22-1/2" ASME)

24The heater requires water flow and positive pressure to fire and operate properly. It must therefore be installeddownstream of the discharge side o

Pagina 18

25HEAT EXCHANGER REVERSAL PROCEDURE - STANDARD MODELS1. Remove right and left side access panels(Figure 1).2. Disconnect wires at high limit, AG

Pagina 19

26ATMOSPHERICWiring locationsLO NOxWiring locationsELECTRICAL WIRINGNOTE: If it is necessary to replace any of the originalwiring, use 105°C wire or i

Pagina 20

27TRANSFORMER WIRING120 VAC WIRINGFor 120 VAC input power to the unit, connect the black wire to the “L1” or hot leg of the power supply. Connectthe w

Pagina 21

28WIRING DIAGRAM - MILLIVOLT (MECHANICAL THERMOSTAT)

Pagina 22

29WIRING DIAGRAM - ATMOSPHERIC

Pagina 23 - Fig. #2004

4 PART ONEOWNER'S OPERATING INSTRUCTIONS4 SECTION 1START-UP PROCEDURES4 Before Start-Up5 Lighting Instructions & Shut-Off Procedures - Manual

Pagina 24

30WIRING DIAGRAM - LO NOx

Pagina 25

31SECTION 4 - SERVICING INSTRUCTIONSGENERAL LOCATION OF CONTROLSATMOSPHERICLO NOxAFT Thermostat Circuit BoardDrain Plug(Located in rear header)Unither

Pagina 26 - WARNING:

32CONTROL PANEL REMOVAL1. Remove screw from front door. Set aside door forserviceability.CONTROL ADJUSTMENTS - MILLIVOLT MODELSThe water temperature i

Pagina 27

33The pool heater touchpad, located on the upper frontpanel of the heater, allows the user to select eitherPOOL or SPA operation, and to

Pagina 28

34Resets board to factory defaultsettings.Resets faults in the History File.Change from Fahrenheit toCelsius.SPA setpoint maximum adjustment.POOL

Pagina 29 - WIRING DIAGRAM - ATMOSPHERIC

35STATUS AND DIAGNOSTICSThe digital thermostat models are programmed to display a variety of status and diagnostic messages, depend-ing on the operati

Pagina 30 - WIRING DIAGRAM - LO NOx

36REMOTE CONTROL INSTALLATION AND OPERATIONCAUTION: Before installing remote controls to the AFT thermostat model heaters, read the following:The digi

Pagina 31 - ATMOSPHERIC

37REMOTE CONTROL WIRINGImportant Installation Notes for Remote or External Wiring Configuration• Remote wiring must be run in a separate conduit.• Rem

Pagina 32

FLAME ROLL-OUT SAFETY SWITCHAtmospheric heaters areequipped with a thermal cutoffdevice to prevent flame roll-outin the event the heat exchang-er be

Pagina 33

MAIN BURNER AND ORIFICE REMOVAL -ATMOSPHERIC MODELS1. Remove burner tray.2. Remove screws and burner hold-down bracket.NOTE: If the heat exchan

Pagina 34

4PART ONE OWNER'S OPERATING INSTRUCTIONSFOR YOUR SAFETY - READ BEFORE OPERATINGWARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE O

Pagina 35 - Display Condition

(Millivolt and ASME)1. Shut off water to heater and drain heat exchanger.2. Remove access panel on water connection side.3. Remove old immersion we

Pagina 36

41The Lo NOx pool heaters are certified and testedunder the ANSI Z21.56/CSA 4.7 Standard for Gas-Fired Pool Heaters.The heater should

Pagina 37 - AFT Board

42LO NOx HEATERS (CONTINUED)BURNER TRAY REMOVAL1. Shut off main electrical power switch to heater.2. Shut off gas upstream of heater.3. Remove front d

Pagina 38 - ADJUSTMENT RANGE

43MECHANICALIMPORTANT NOTICE These instructions are intended for the use of qualified personnel who are specifically trained and experienced in theins

Pagina 39

44ELECTRICAL - STANDING PILOT MILLIVOLTPOOL OR SPA HEATER ELECTRICAL CHECK WITH MILLIVOLT GAS VALVECAUTION: For qualified service personnel only.1. Fi

Pagina 40 - Lo NOx Heaters

45STARTTURN GAS SUPPLY OFF.TURN THERMOSTAT(CONTROLLER) TO CALL FOR HEATPOWER TO PC BOARD?(24 V NOMINAL)YESSPARK ACROSSIGNITER/SENSOR GAP?YESTURN GAS

Pagina 41

46 Power OnIs the water temperature displayed?NOYESPush MODE switch to select "Pool" or "Spa"Push Temparrow to scroll todesired

Pagina 42

47SECTION 6 - REPLACEMENT PARTSNOTE: To supply you with the correct part, it is impor-tant that you supply the heater model number, serialnumber

Pagina 43 - SECTION 5 - TROUBLESHOOTING

484-V16-M16-M7-C3-V1-V2-V14-MI-SI3-S2-S5-HP4-HP7-HP6-HPI2-S6-HPI5-HP3-HP7-S3-R4-S17-HM11-S4-C9-M8-S13-M12-M3-S4-B2-B5-M5-B1-B1-G1-J4-S5-S6-S14-M1-R2-R

Pagina 44

4912-M5-C3-V1-V2-V9-MI-SI3-S2-S5-HP4-HP7-HP6-HPI2-S6-HPI5-HP3-HP7-S3-R4-S17-HM11-S4-C6-M8-S8-M7-M3-S3-B4-B1-G10-S1-B2-B2-M3-J10-M6-B5-B7-C1-J4-S5-S6-S

Pagina 45

5CAUTION: Propane gas is heavier than air and will settle on the ground. Since propane can accumulate inconfined areas, extra care should be exercis

Pagina 46 - Sensor Failure

5016-HM15-HM12-HM9-HM10-HM2-C3-M11-HM8-HM(OPTIONAL)POLYMER IN/OUT HEADER AND ACCESSORIES1-M3-C6-C5-HM17-HM14-HM13-HM2-HM4-HM7-HM3-HM6-HM2-S9-S4-SHONEY

Pagina 47

51CALLOUT DESCRIPTION 206A 266A 336A 406AB BURNER TRAY 1-B Burner Tray w/Burners (sea level)* 010391F 010392F 010393F 010394FBurner Tray w/o Burners (

Pagina 48 - ATMOSPHERIC HEATERS

52CALLOUT DESCRIPTION 206A 266A 336A 406AHM HEAT EXCHANGER - METAL1-HM Heat Exchange Assy.Copper ASME CI 010051F 006727F 010053F 010054FHeat Exchange

Pagina 49 - LO NOx HEATERS

53CALLOUT DESCRIPTION 206A 266A 336A 406ASSHEETMETAL1-S Jacket Top (Louvered) 010047F 010048F 010049F 010050F2-S Flue Collector (Units with Polymer He

Pagina 50 - IID LO NOx PILOT

54CALLOUT DESCRIPTION 207A 267A 337A 407ABB BURNER TRAY***1-B Burner Tray w/Burners (0-5000) 010343F 010344F 010345F 010346FBurner Tray w/o Burner (0-

Pagina 51

55CALLOUT DESCRIPTION 207A 267A 337A 407AJCONTROL BOX1-J Transformer 120/240/24V 006736F 006736F 006736F 006736F2-J Rocker Switch 009493F 009493F 009

Pagina 52

www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468Litho in U.S.A.

Pagina 53

6CAUTION: Propane gas is heavier than air and will settle on the ground. Since propane can accumulate inconfined areas, extra care should be exercis

Pagina 54

7AFTER START-UPFeel the inlet and outlet pipes. Outlet pipe should beonly slightly warmer than the inlet. It should not be hot.VISUAL INSPECTION - A

Pagina 55

SECTION 3 - MAINTENANCE AND CARE PROCEDURESTo be followed one month after start-up and then semi-annually.1. Inspect top of heater and drafthood

Pagina 56 - Litho in U.S.A

9COLD WEATHER OPERATIONIMPORTANT FREEZE INFORMATIONMODERATE CLIMATE: Heater operation can contin-ue during short-term cold spells. When temperaturesa

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